Mineral Casting is not just an alternative to traditional castings and steel structures; it has become the preferred material for many precision-driven machines.
Also known as artificial granite, mineral castings offer exceptional vibration-damping properties, high dimensional accuracy, corrosion resistance, low expansion coefficient, and low thermal conductivity. They also feature low moisture absorption, excellent electrical insulation, and anti-magnetic properties. With its versatility, fast processing times, strong reparability, and seamless integration with various materials, mineral casting has gained worldwide recognition among design engineers. It is now a key structural material in high-precision machinery globally and is poised to replace cast iron and natural granite in the future.
MINERAL COMPOSITE
MINERAL CASTINGS
STABLE-TEK is a technology enterprise focusing on high-performance mineral castings. Its predecessor was the Swiss Gurit Mineral Parts Division.
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1835 Gurit was founded in Wattwil, Switzerland
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1999 Listed on the Swiss Stock Exchange
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2000 Began working on the world's most advanced composite materials
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2013 Started Mineral Castings business with similar materials at Gurit Mold
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2015 Mineral casting business established a factory in Wittlingen, Germany
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2015 Acquired the 35-year-old German trickes company of mineral castings
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2019 Gurit Mineral Castings merges into StableTech
Stable-Tek Mineral Castings Test with FANUC System
1. Vibration Analysis
The Ability to Absorb Vibration:
Our products are designed with the latest technology, providing a higher vibration attenuation rate and an impressive capacity for absorbing vibrations in comparison to traditional cast iron materials. This technology helps us provide products that are more reliable, longer lasting and, ultimately, more cost-effective.
2. Accelerated Overshoot Test:
By adjusting the acceleration and deceleration parameters, test the optimal data without overshooting.
Mineral castings outperform ordinary cast iron castings in terms of acceleration
3. Gouging Performance
Test Methods: By adjusting the speed gain parameter, test the data when the highest point of amplitude-frequency = 5dB
4. Gouging Performance
Test Methods: Under the same parameters and tools, try cutting a 100*100 square aluminum piece. Afterward, repeat the positioning of the frame and top surface of the square aluminum part several times at different speeds, and test the overcut of the x, y, and z axes
5. Thermal Elongation Test
Test Methods: The test method involves directly connecting the mineral casting Y-axis for evaluation. At a feed rate of F4000, measure the pressure gauge readings during the repeated reciprocating motion of the Y-axis.
6. Gouging Performance - TEST
Molding and Integration Ability of Complex Shapes
There are differences in the process flow and material properties of traditional cast iron, mineral castings cast various in complex shapes that cannot be cast by traditional cast iron. The more complex shapes can also be achieved by using special adhesives to bond mineral castings, to obtain ideal shapes. Mineral castings have a solid ability to integrate, such as pipes, shapes, guide rails, cables, oil pipes, air pipes, connectors, etc. that convey cutting fluids can be cast into mineral castings, saving users a lot of assembly and machining time, significantly improving the user's production efficiency and economic benefits.
SUMMARY
As a premier provider of mineral castings, StableTek is committed to delivering exceptional quality and stability. Our advanced mineral casting machine tools feature a superior design that creates a vibration-free environment, providing significantly greater stability than traditional cast iron machine tools. We prioritize precision and attention to detail, ensuring that each machine tool achieves repeat positioning capabilities that outperform those of cast iron alternatives. With optimal rigidity in every axis, we are confident that our mineral castings will surpass your expectations for both longevity and performance.